AI-PRISM | AI-Powered Human-Centred Robot Interactions for Smart Manufacturing
The European Robotics Forum 2025 (ERF2025) in Stuttgart opened with a robust focus on transformation and sustainability in manufacturing. Keynote speaker Dr Joerg Burzer of Mercedes-Benz AG set the tone by presenting how innovative technologies are revolutionizing automotive production for a sustainable future. The opening was also augmented by inputs from leading voices in research, […]
Many challenges have already been solved by industrial robots in this field, but there is an opportunity for cobots. Processes performed at Silverline final control workstation consist of 12 steps performed manually. Some of them are causing mental and health issues in workers.
Intelligent and Adaptable Control Station
The current tasks all performed by humans will be conducted either by robot, human or both.
The development and implementation of robotic processes requires experts. Untrained users need a more natural way of coordinating human and robotic tasks to speed up and have the precision for task execution. One of the challenges on discrete manufacturing control is that the robotic system is variable.
Flexibility and Speeding Up processes
We will place modules to work with minimal training. This will include natural ways to teach a new process, to adapt existing ones, and “debug” their execution by non-programmers.
Painting and sanding processes are performed manually by skilled operators. Some of the pieces of furniture require very elaborate painting which is difficult to automate.
Collaborative environment
Cobots will learn different tasks by human demonstration such as picking, loading, unloading, painting, sanding.
Humans can focus on tasks that provide a higher added value for the company.
Increase by 20% painting process productivity
Decrease by 50% quality defects
Brewing production line is highly automated but some tasks are difficult due to their complexity. Humans end up performing monotonous and strenuous tasks, repetitive and heavy duties, which expose them to repetitive strain injury or musculoskeletal disorders risks.
Learning from human demonstrations
The tasks involving cobots will include extra labeling, operating clarks/forklifts, returned bottles classification, packing and palletizing custom orders, heavy tasks in the filtration preparation process and garbage collection and disclosure in geofenced areas based on safety protocols.
Humans will first perform the task once or several times to teach the robot and the next steps will be automatic.
Cobots will interact with the surrounding space by sensing the environment to ensure human safety, while being seamless connected with the other systems of the factory. They will execute coordinated and sequenced dynamically defined logistics tasks and customized orders.
Reduction by 30% of workers in heavy task and high-risks areas
Reduction by 50% of OPEX dos custom/dynamic tasks
Reduction by 30% of time to execute custom/dynamic tasks
At VIGO facilities approximately 5000 per year devices are being produced. The delicate nature of the components and variable production volume makes the automatization of the production with classic solutions very difficult and uneconomical.
AI Algorithms
Adapting AI Algorithms to the differences in components. The operator will teach the robot the correct positioning of the elements to be glued together.
Reduction of time of the operation from 5 to 1 minute
Less waste from 10% to 5%
The industry requests more advanced and flexible solutions for using cobots in real production scenarios.
Building a distributed and calibrated network of sensors.
Novel models for the dynamic pose estimation of multiple people with respect to robot statuses.
Simplified deep graph partitioning method for detecting space-time patterns.
Techniques to classify and predict the future intention of operators based on accumulated behavioural data and the evolving context of processes and the environment.
Enhancing the global perception and reducing uncertainties in person tracking and modelling.
The demand for cobots is constantly growing in industrial environments due to their versatility and low prices. However, implementing scenarios where robots work and learn from human operators autonomously while synchronizing their operations in a safe industrial environment with personnel is still in the conceptual phase.
A novel real-time platform for human-robot interaction, providing different skills for a smart manufacturing context.
The platform will be based on ROS (Robot Operating System) – highly recognized open-source framework for robotic software development that provides stable packages and tools as well as tutorials for developing different robotic applications.
Usage of ROS will decrease the risk of miscommunication between software components, increasing reliability and maturity.
Implemented ROS solutions will be a backbone of AI-enhanced modules.
Nowadays, one of the higher trends is to incorporate methodologies to learn and perform every aspect of the task at hand by exploiting a massive number of observations.
Learning from Demonstration (LfD) aims at the generalization of a motion model based on movement cobots learned from observation of humans performing a task.
Probabilistic algorithms to generalize robot motions that can react online, enabling the generation and online adaptation of new policies in non-demonstrated situations.
Encoding a 6D rigid body trajectory information with a representation invariant to variation in contextual information such as reference frame, scale, and velocity.
Less intrusive interfaces to enable expert operators to perform demonstrations without disturbing their craftsmanship.
Craftsmanship can be further refined by exploiting the robot capabilities leveraging supervised learning techniques.
Increase the current manipulation capabilities, flexibility, and reliability to automate industrial tasks.
Our methodologies can generalize trajectories to non-demonstrated situation using information from a single demonstration.
As robotics, automation and digitisation become increasingly more pervasive in society. Most published studies are from an engineering approach and still do not include the social sciences or humanities.
Integrating social sciences and humanities throughout, from the first activities to identify requirements for the design of new systems to the final stage of evaluation and validation of those systems.
Involving an elaborate set of reliable novel and traditional human analysis techniques.
Physiological and sensor monitoring measures triangulated with rich descriptions and feedback from real industrial workers.
We will fully explore workers needs and preferences in relation to different collaborative systems and sociocultural settings.
Turkiye | Private Company
TEKNOPAR provides customers with a wide range of services and end-to-end solutions where integrated applications of OT and IT have been supplied.
Spain | Technology Centre
It is a leading centre in technology transfer and in the contribution of competitive value to industry. It offers integral solutions combining different technological domains in two main areas: Electronics, Information and Communication Technologies (EICT), and Energy and Mechatronics
Italy | Private Company – Affiliated Entity
In Italy, NTT Group has 5,000 professionals committed to building a unique and open community of people, guided by shared values. They intelligently anticipate the future in a unique, creative and generous collaborative environment.
Spain | Private Company
NTT DATA – a part of NTT Group – is a trusted global innovator of IT and business services. They help clients transform through consulting, industry solutions, business process services, IT modernization and managed services.
Spain | Non-profit Association
The Spanish Association for Standardization, UNE, is legally designated as the National Standardization Body of Spain. Through the development of technical standards, they help improve the quality, competitiveness and innovation of companies, products and services.
South of Korea | Private Company
As an Expert engineering company, A&G promise to provide the best support/service based on the needs of customers.
South of Korea | Research Institute
Since its foundation in 1976, ETRI, a global IT research institute, has been making an immense effort to provide Korea with remarkable growth in the field of IT industry. It delivers Korea as one of the top IT nations in the World, by continuously developing the world’s first and best technologies.
Austria | Research Institution
PROFACTOR researches for the competitiveness of the European Industry. Their technological developments strive for efficiency and sustainability, and work to benefit society. They are pioneers of thinking production.
United Kingdom | Education Institution
Cranfield’s world-class expertise, large-scale facilities and unrivalled industry partnerships are creating leaders in technology and management globally. Their expertise is in a deep understanding of technology and management and how these work together to benefit the world.
Spain | Education Institution
It is one of the 5 Spanish universities included in Reuter´s European Elite, which gathers the 100 higher education institutions that contribute most to science, and technological R&D.
Finland | Education Institution
FAST-Lab works for the seamless knowledge integration of humans and machines/robots creating smart environments by capitalising the advances on Information and Communication Technologies.
Spain | Research Institute
Since 1994, ITI has developed R&D applied to the needs and problems of companies, looking for technological solutions that respond to social and economic challenges, improve industrial competitiveness, and promote a more intelligent and sustainable society.
Italy | Research Institute
It is the top Research Institute in Italy, ranked at the 1st place for scientific excellence within three different subject areas and for the economic and social impact according to the latest quality of research ANVUR evaluation.
Belgium | Education Institution
KU Leuven is dedicated to education and research in nearly all fields. Its fifteen faculties offer classes and degree-granting academic programmes, whilst research activities are organised by departments and research groups.
Poland | Research Institute
Institute that provides Polish entities and foreign partners with solutions using the latest technologies in robotics, automation, measurement techniques and 3D printing, as well as space technologies for over 50 years.
Spain | Private Company
They design, manufacture and market mobile robots and mobile manipulators. Their company was founded in 2002 and is currently a reference in mobile robotics worldwide and in Europe.
Greece | Private Company
It is the largest beer production and distribution company in Greece, with an active presence in the country for almost 60 years. Along with its business development, the company has invested in the modernization of the production process and more.
Poland | Private Company
VIGO Photonics is a manufacturer of semiconducting materials and instruments for photonic and microelectronic, specialized in MWIR and LWIR detectors and modules. They have a complete front – end and back- end production line from epitaxy of II-IV and III-V groups, through detector chips, lasers and their assembly and integration with electronics.
Turkiye | Private Company
The main field of activities of Silverline are the production of classical & chimney hoods, gas hobs and built-in ovens for the house appliances. Their company consists of several manufacturing firms on total basement of 103.000 m² with apprx. 1800 employees in Merzifon (Turkiye).
Romania | Private Company
NTT Data Romania uses information technology to create new paradigms and values, which help contribute to a more affluent and harmonious society.
Austria | Private Company
It is an automation expert represented by its own subsidiaries all over the world, from the USA to Europe and Asia. Close networking with its customers and a high level of understanding for their industries and challenges have always been as important to KEBA as offering correspondingly industry-optimized solutions.
Romania | Private Company
It is an important actor fostering innovation and digital transformation services in the Nord-West region of Romania. Now, Transilvania DIH represents a strong consortium of 13 partners: 3 Universities, 1 City Hall, 1 R&D institution and 8 clusters and is part of the European DIHs network.
Italy | Private Company
As a member of Stellantis, it is a worldwide leader in delivering advanced industrial automation products and system. Its portfolio includes technology and systems for electric, hybrid and traditional vehicle manufacturing, industrial robots, collaborative and wearable robotics, autonomous logistics, dedicated machining centers and interconnected digital services and products able to transmit, elaborate and analyze machine and process data.
Turkiye | Private Company
TEKNOPAR provides customers with a wide range of services and end-to-end solutions where integrated applications of OT and IT have been supplied.
Estonia | Private company
AUSTRALO is a marketing agency specializing in growth hacking for research and innovation. They work closely with partners in the high-tech industry, entrepreneurship hubs, academia, digital transformation, Green Deal and healthcare, advocating for a trustworthy, fair and sustainable data-driven economy.
Greece | Private Company
It is a company that delivers innovative, end-to-end digital solutions (software and hardware) and transformations for vertical sectors, namely; Environment / Nature, Utilities and Infrastructures, Production and Manufacturing and Service sectors, based on its extensive expertise in IoT, wireless infrastructures, AI and AR/VR.
Spain | Private Company
International company, leader in good design and development of seating tables with high added value, enabling people to enjoy the spaces they inhabit in a smart and healthy way.
Within the framework of the project, we will strive to raise awareness about the need for greater equality in the AI sector and to see more women in it!
Painting and sanding processes are performed manually by skilled operators. Some of the pieces of furniture require very elaborate
painting which is difficult to automate.
Cobots will learn different tasks by human demonstration such as picking, loading, unloading, painting, sanding.
Humans can focus on tasks that provide a higher added value for the company.
Increase by 20% painting process productivity
Decrease by 50% quality defects
navigate through space avoiding obstacles.
New AI techniques such as Deep Learning (DL) or the evolution of RL towards DRL (Deep Reinforcement Learning) to make these sy-
stems more autonomous with a degree of understanding of the world.
Intrinsic aspects of robot design, giving rise to cobots and AI-based central controllers that will avoid any dangerous situation.
Safety and security in manufacturing between people and robots, avoiding collision and limiting impact forces to acceptable levels.
🡪 Building a distributed and calibrated network of sensors.
🡪 Novel models for the dynamic pose estimation of multiple people with respect to robot statuses.
🡪 Simplified deep graph partitioning method for detecting space-time patterns.
🡪 Techniques to classify and predict the future intention of operators based on accumulated behavioural data and the evolving context of processes and the environment.
Result:
🡪 Enhancing the global perception and reducing uncertainties in person tracking and modelling.
🡪 New AI techniques such as Deep Learning (DL) or the evolution of RL towards DRL (Deep Reinforcement Learning) to make these systems more autonomous with a degree of understanding of the world.
🡪 Intrinsic aspects of robot design, giving rise to cobots and AI-based central controllers that will avoid any dangerous situation.
Result:
🡪 Safety and security in manufacturing between people and robots, avoiding collision and limiting impact forces to acceptable levels.
NTT DATA – a part of NTT Group – is a trusted global innovator of IT and business services. They help clients transform through consul-
ting, industry solutions, business process services, IT modernization and managed services.
